Absence of Moving Parts
Ensures reduced maintenance and maximizes durability, reliability, and ease of use.
Vision and AI for quality control and process in steelmaking and metallurgy
Steel control has never been so smart.
Adamantis® is a complete line of sensors, cameras, measurement systems, and advanced artificial intelligence systems designed and manufactured specifically for use in the hot rolling process and to withstand the harsh conditions of the steel environment.
222
Installed systems
82
Advanced analysis systems
42
Countries
06
Continents
Main features
High quality materials
Ensures reliability over time and resistance in harsh environments where temperature, humidity, and dust can compromise the functioning of the sensors.
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Device Connectivity
For integration in Industry 4.0 environments
Product
The Adamantis® family meets almost all the needs for controlling the production line in the rolling mill.
Gradus
Dedicated vision system for the recognition of coil head of sheet metal with thicknesses from 2 to 30 mm, specifically designed to manage raw coils or finished products.Gradus allows for recognizing the coil head during rotation on rollers, enabling the implementation of automatic dereeling and unwinding systems for coils.Gradus is equipped with a laser illumination system for head recognition.
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Length and Speed MeasurementVision system for the temporal analysis of images that allows to measure length and/or speedometers for process and quality control.Contineo is available in 2 models:– Contineo-10-S, with a single detection sensor, is commonly used for measuring the length of profiles out of continuous casting for billets, blooms, and slabs;– Contineo-10-D, with a dual megapixel detection sensor, is used for measuring length and speed on the rolling mill train.Thanks to Contineo, it is therefore possible to perform profile cutting to size and verify it.Contineo also allows for the saving of the image of the cut product along with all telemetry data, thus enabling optimal traceability of the product over time.
Limen
Limen is a modular dimensional measurement system in-line with single or multi-head capabilities. It provides an ideal solution for in-line verification of physical measurements on products in transit.Limen allows for different in-line measurements:– position on an axis– size on an axis– center of gravity measurementKey features:– Web-based user interface– Data generation for Industry 4.0 architectures– Up to 2000 measurements per second– Cooled housing for harsh environments
Metrum System
Metrum product utilizes a series of cameras placed along the pre and post-shearing production line to optimize sheet metal and light rail production facilities. This innovative system minimizes waste by precisely cutting to size, with an accuracy of approximately ±10 mm. Furthermore, it optimizes non-conformities and customer complaints by managing them in an efficient manner. By implementing this technology, our clients can achieve maximum efficiency and productivity, ultimately reducing costs and increasing profits.
Vides
Vides is a quality inspection solution for slabs, billets and rails based on AI.While in the past, contrast-based 2D inspection was the most common option, more advanced technologies are becoming increasingly popular today.In particular, deep learning is emerging as a highly effective technology for detecting imperfections in materials. Unlike 3D techniques based on laser triangulation, deep learning uses machine learning algorithms to recognize and classify defects.The inspection system uses a wide range of data, including imaging data and production data, to train a deep learning model capable of recognizing defects. The model is then used to analyze images in real-time and identify imperfection quickly and efficiently.
Welding Guard
Advanced Welding Quality ControlWelding Guard is an innovative system to ensure welding quality at an industrial level. It allows for real-time monitoring of the electrode's center of gravity relative to the center of gravity of the welded tube.Welding Guard is used to improve or replace current quality control systems thanks to 4 unique features:1) Real-time control with a single camera– live viewing of the welding:immediate detection of critical situations and possible machine shutdownrecording and documentation for process assurance, further analysis, and subsequent checks2) Flexibility of the hybrid DSP/ARM core system– Texas Instruments TMS320C64+TM DSP for H264@15 fps encoding– Real-time processing ARM3) Ease of use– Visualization, calibration, and management operations via a web interface– Web streaming viewable with commercial media players (VLC, Windows Media Player, etc.)– Can operate as a stand-alone unit or interfaced with existing structures4) Wide connectivity to the outside world– Parameterizable digital I/O– RJ45 connector for Ethernet 10/100 Mbit– BNC connector for analog PAL/NTSC video for direct machine-side viewing– Generation of IoT datagrams for Industry 4.0 applications
Advantages of Adamantis®
Maximum reliability
For over 10 years, we have guaranteed maximum reliability on the product with a customized solution.
Each individual Adamantis solution is individually tested. Each device is designed and validated for the environment in which it will be installed and follows a precise quality control process that verifies production and testing.
0.9%
Average warranty repair rate for Adamantis systems
Sustainability
Thanks to Adamantis® sensors and systems, reduce consumption and increase energy efficiency.
All Adamantis® sensors and systems reduce energy demand by about 50% compared to current industry standards. This means a progressive reduction in consumption and greater sustainability in production, now demanded by the market. But most importantly, significant cost savings.
-50%
Reduction of energy demand compared to current standards in the industry.
Case studies
Exclusive assistance
We consider pre- and post-sales support to be an integral part of every Adamantis solution we offer.
Lack of Mechanical Maintenance
Having no high-stress moving parts, Adamantis systems practically require no mechanical maintenance.
Replacement Parts Shipment in 24 Hours
The Adamantis after-sales service can guarantee the potential shipment of replacement parts within 24 hours.
Constant remote assistance worldwide
Thanks to the ability to maintain a constant internet connection with the machines, we provide immediate remote assistance anywhere in the world.
Pre-sales Assistance
In our laboratories, we conduct feasibility tests on the actual samples provided by the client and issue a preliminary technical-economic report of the solution that will be used for the definition of the final system.
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Unique solutions designed around your needs
Starting from a careful study of the production line, we design and develop models and simulations to create the solution best suited to the company’s needs.
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