Absence of Moving Parts
Ensures reduced maintenance and maximizes durability, reliability, and ease of use.
Vision and AI for quality control and process in steelmaking and metallurgy
Steel control has never been so smart.
Adamantis® is a complete line of sensors, cameras, measurement systems, and advanced artificial intelligence systems designed and manufactured specifically for use in the hot rolling process and to withstand the harsh conditions of the steel environment.
222
Installed systems
82
Advanced analysis systems
42
Countries
06
Continents
Main features
High quality materials
Ensures reliability over time and resistance in harsh environments where temperature, humidity, and dust can compromise the functioning of the sensors.
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Device Connectivity
For integration in Industry 4.0 environments
Product
The Adamantis® family meets almost all the needs for controlling the production line in the rolling mill.
A100
Sensor for detection of hot material used on rolling mills to detect the presence of material in real time.Adamantis A100 identifies objects with temperatures between 500 °C and 1400 °C, even in the presence of water vapor.The device, with a reaction time of less than a millisecond, allows for the detection of very fast events of material in transit.
A200
Sensor for detecting the presence of hot/cold material used to detect the presence of material in transit through laser triangulation.Adamantis A200 is used on rolling mills for the detection of billets or blooms in transit on transfer lines.The device detects cold and hot objects with temperatures between 20 °C and 1400 °C, ensuring a high response speed (10 milliseconds).
A220
Sensor for detecting the presence of cold material using an infrared light barrier system.Adamantis A220 is used on rolling mills for the detection of cold bars on production or transfer linesThe device detects cold and hot objects with temperatures between 20 °C and 1400 °C with reaction times of less than a millisecond, allowing it to detect very fast events of material in transit.A220 is used in conjunction with the MR50IR infrared lighting system to signal the presence of both hot and cold material within its field of view.
A3000WD
Hole Weld Detector Kit used in the treatment lines of sheet metal coils to detect the presence of the hole used for weld identification.Adamantis A3000WD consists of:– linear light bar with infrared light MR50IR-40 with an emission area of 30 x 400 mm– Adamantis A3000 infrared light detector with 3 m armored power cable.Minimum scanning time 150 microseconds.
A500
Hot material position measuring device used in rolling mills as a loop detector (also known as loop scanner or Rotosonde) for material in the rolling cages.Adamantis A500, with a reaction time of less than 3 ms, allows for the detection of very fast events of material in transit.Framing and detection distance can be redefined based on the application.
A800
Cooled camera equipped with a front air barrier suitable for filming inside heating ovens in steelworks.The AISl316 steel container with a sealed cooling circuit using a water system makes it suitable for filming inside ovens.The unit generates a video signal output on standard PAL or NTSC 1Vpp lines.The A800 camera features an Ethernet interface for image management via TCP connection.Thanks to this feature, it is possible to connect the cameras to a monitoring PC and obtain a preview of the images on standard Web pages.The front air barrier ensures good insulation between the system and the hot air generated inside the heating ovens.The system is equipped with an internal temperature sensor that allows monitoring of the internal temperature of the unit and generates an error signal if the temperature exceeds operating limits.
Computo EVO 2014 BUNDLE
EVO 2014 BUNDLE is the innovative system that allows the counting of the bundle at the end of the line, offering the following advantages:certification of what is shipped to the customerverification of the exact number of products after separationno production downtime for installationhigh counting accuracy and rapid return on investment
Computo EVO 2014 INLINE
Computo EVO 2014 INLINE is the latest and most advanced version of the inline bar counting system.Thanks to its innovative features, Computo EVO 2014 offers the following advantages:counting the number of bars directly inline without contact with the productsquick format change, no mechanical adjustment when changing diameterno downtime for installationno modification of the layouthigh counting accuracyrapid recovery of investment
Gradus
Dedicated vision system for the recognition of coil head of sheet metal with thicknesses from 2 to 30 mm, specifically designed to manage raw coils or finished products.Gradus allows for recognizing the coil head during rotation on rollers, enabling the implementation of automatic dereeling and unwinding systems for coils.Gradus is equipped with a laser illumination system for head recognition.
HDS2048F85 and A2000BC
HDS2048F85 is the vision system equipped with dimension measurement software optimized for detecting bars and rods: after over 10 years of steady presence in the market, it is an extremely reliable system. HDS2048F85 is suitable for use on automatic systems for counting rods or for dimensional measurement of the product.Adamantis A2000BC is the evolution of the HDS2048F85 system introduced to the market in 2010. A2000BC is an innovative bar counting system with ethernet connectivity that further reduces installation times and increases performance and counting speed.HDS2048F85 and A2000BC are supplied with the smart illuminator MR65R, the best light source for counting bars and rods.
Heavy Smart Camera
Programmable embedded vision systems used in steel mills for processing images related to quality control and process control.All Adamantis Steel Smart Systems are equipped with the best image analysis processors available on the market and use sensors with resolutions ranging from 752×480 pixels up to 5 Megapixels.The steel housing with a hermetically sealed cooling circuit via a water system placed on 3 sides (front, top, and bottom) makes them suitable for particularly demanding applications.The Steel Smart Systems are available in 3 models:A20 – with a 480 MHz fixed point DSP processorA21 – with an 810 MHz ARM9/DSP fixed point SoC processorA22 – with a 1 GHz Cortex A8/DSP floating point SoC processor
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Length and Speed MeasurementVision system for the temporal analysis of images that allows to measure length and/or speedometers for process and quality control.Contineo is available in 2 models:– Contineo-10-S, with a single detection sensor, is commonly used for measuring the length of profiles out of continuous casting for billets, blooms, and slabs;– Contineo-10-D, with a dual megapixel detection sensor, is used for measuring length and speed on the rolling mill train.Thanks to Contineo, it is therefore possible to perform profile cutting to size and verify it.Contineo also allows for the saving of the image of the cut product along with all telemetry data, thus enabling optimal traceability of the product over time.
Limen
Limen is a modular dimensional measurement system in-line with single or multi-head capabilities. It provides an ideal solution for in-line verification of physical measurements on products in transit.Limen allows for different in-line measurements:– position on an axis– size on an axis– center of gravity measurementKey features:– Web-based user interface– Data generation for Industry 4.0 architectures– Up to 2000 measurements per second– Cooled housing for harsh environments
Metrum System
Metrum product utilizes a series of cameras placed along the pre and post-shearing production line to optimize sheet metal and light rail production facilities. This innovative system minimizes waste by precisely cutting to size, with an accuracy of approximately ±10 mm. Furthermore, it optimizes non-conformities and customer complaints by managing them in an efficient manner. By implementing this technology, our clients can achieve maximum efficiency and productivity, ultimately reducing costs and increasing profits.
Vides
Vides is a quality inspection solution for slabs, billets and rails based on AI.While in the past, contrast-based 2D inspection was the most common option, more advanced technologies are becoming increasingly popular today.In particular, deep learning is emerging as a highly effective technology for detecting imperfections in materials. Unlike 3D techniques based on laser triangulation, deep learning uses machine learning algorithms to recognize and classify defects.The inspection system uses a wide range of data, including imaging data and production data, to train a deep learning model capable of recognizing defects. The model is then used to analyze images in real-time and identify imperfection quickly and efficiently.
Welding Guard
Advanced Welding Quality ControlWelding Guard is an innovative system to ensure welding quality at an industrial level. It allows for real-time monitoring of the electrode's center of gravity relative to the center of gravity of the welded tube.Welding Guard is used to improve or replace current quality control systems thanks to 4 unique features:1) Real-time control with a single camera– live viewing of the welding:immediate detection of critical situations and possible machine shutdownrecording and documentation for process assurance, further analysis, and subsequent checks2) Flexibility of the hybrid DSP/ARM core system– Texas Instruments TMS320C64+TM DSP for H264@15 fps encoding– Real-time processing ARM3) Ease of use– Visualization, calibration, and management operations via a web interface– Web streaming viewable with commercial media players (VLC, Windows Media Player, etc.)– Can operate as a stand-alone unit or interfaced with existing structures4) Wide connectivity to the outside world– Parameterizable digital I/O– RJ45 connector for Ethernet 10/100 Mbit– BNC connector for analog PAL/NTSC video for direct machine-side viewing– Generation of IoT datagrams for Industry 4.0 applications
Advantages of Adamantis®
Maximum reliability
For over 10 years, we have guaranteed maximum reliability on the product with a customized solution.
Each individual Adamantis solution is individually tested. Each device is designed and validated for the environment in which it will be installed and follows a precise quality control process that verifies production and testing.
0.9%
Average warranty repair rate for Adamantis systems
Sustainability
Thanks to Adamantis® sensors and systems, reduce consumption and increase energy efficiency.
All Adamantis® sensors and systems reduce energy demand by about 50% compared to current industry standards. This means a progressive reduction in consumption and greater sustainability in production, now demanded by the market. But most importantly, significant cost savings.
-50%
Reduction of energy demand compared to current standards in the industry.
Case studies
Exclusive assistance
We consider pre- and post-sales support to be an integral part of every Adamantis solution we offer.
Lack of Mechanical Maintenance
Having no high-stress moving parts, Adamantis systems practically require no mechanical maintenance.
Replacement Parts Shipment in 24 Hours
The Adamantis after-sales service can guarantee the potential shipment of replacement parts within 24 hours.
Constant remote assistance worldwide
Thanks to the ability to maintain a constant internet connection with the machines, we provide immediate remote assistance anywhere in the world.
Pre-sales Assistance
In our laboratories, we conduct feasibility tests on the actual samples provided by the client and issue a preliminary technical-economic report of the solution that will be used for the definition of the final system.
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Unique solutions designed around your needs
Starting from a careful study of the production line, we design and develop models and simulations to create the solution best suited to the company’s needs.
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